1986-1995
SUZUKI SAMURAI TRANSFER CASE
 Suzuki
Samurai Transfer Case - $999
Do you want low gears with out the hassle of rebuilding your transfer
case? Let us install our 6.5 transfer case gear set in to your 1986-1995
Suzuki Samurai transfer case. We dissemble your t-case, clean and scrub
everything. We clearance the housing as needed and install our 6.5 gear
set. All new bearings and seals are installed. The stock front output gear
is upgraded to the later, heavy duty version to prevent front end
slipping. A new shifter seat is installed for smooth shifting.
To send in
your case for rebuilding, drain all the oil out of the case and remove the
shift handle. Wrap the case with rags or a towel to absorb any residual
oil. Then cover with at least 1" of bubble wrap. Place the wrapped case in
to a box. Please include your full name, address, and phone number inside
the box and insure your t-case for at least fair market value when you
ship it. Then place your order by calling or clicking on the shopping cart
below. Only ship your transfer case to us after you have been contacted
about your order. We will install out low range gears and then we pay
the return shipping to your door.
You must
provide a fully functional and complete t-case or you will be charged a
core of $250 or fair market value.
 Suzuki
Samurai 6.5 Transfer Case Gear Set - $499 + 30 S/H
Low range gears are critical for technical off-road driving. Our Samurai
low range gear kit is the highest quality gear set available. Low Range
reduction is 6.5 to 1. High Range reduction is 20% (1.7 to 1). No welded
or second rate, gears here. These are are strong, run quiet and take a
huge amount of abuse. This complete kit includes four new precision cut
gears, counter shaft, needle bearings, shims, o-ring, gaskets, and
input/output seals. Heavy duty front output shaft recommended (see below).
Minor grinding of case is necessary for installation. Fits 1986-1995
Suzuki Samurai's. 15 lbs. If your planning to run with stock axle gears,
the high-range gearing of this kit is idea for street use with 33"-35"
tires.
Suzuki
Samurai 6.5 Transfer Case Gear Set Installation Instructions
 Suzuki
Samurai Transfer Case Front Output Shaft - $98 + $15 S/H
Putting
in lower transfer case gears and really getting on the throttle can
sometimes damage the front output shaft. This results in a loud popping
noise under load and is detrimental to the life of the output shaft.
Repeated popping of the front output shaft gear will result in gear
failure and loss of power to the front axle. In 1990 Suzuki upgraded the
output shaft and stopped using the older style shaft that was prone to
failure. These later style shafts are a drop in replacement for 1986-1989
transfer cases. This upgrade is especially good for transfer cases that
have lower than stock gearing in them because the lower the gear, the
higher the toque load going through the gear. The front output gear can be
installed without full disassembly of the transfer case. Only the front
output cover needs to be removed to install this gear. Replace your older
gear now and keep it in your tool box as a trail spare. Fits 1986-1995
Suzuki Samurai's. 2 lbs.
 Suzuki
Samurai Transfer Case Rebuild Kit - $79 + $15 S/H
Transfer-case rebuild kit with bearings, gaskets and seals.
 Suzuki
Samurai Transfer Case Gasket/Seal Kit - $39 + $15 S/H
Transfer-case seal kit gaskets and seals.
 Suzuki
Samurai Transfer Case Flange Nut - $8 + $5 S/H
Fits input and output shaft flanges on 1986-1995 Samurai Transfer
Cases. Factory original replacement part.
 Suzuki
Samurai Heavy Duty Transfer Case Mount Kit - $29 + $15 S/H
Have you installed lower transfer case gears in your Samurai? Lower
than stock transfer case gears can stretch and damage stock rubber and
aftermarket polyurethane transfer case mounts. Our heavy duty aluminum
transfer case mounts are a solid way to attach your low range case. Easy
installation, just unbolt the stock ones and replace. Kit contains three
spacers and mounting hardware.
 Suzuki
Samurai Factory Rubber Transfer Case Mount - $17 + $10 S/H
Old worn out mounts can fail at the worst time on the trail. If your
show signs of damage stress or wear now is the time to replace them. It's
also a great idea to keep one or two as spares in your tool box.
 Suzuki
Samurai Transfer Case Shifter Seat - $10 + $5 S/H
Does your transfer case get stuck between gears? Is your shifter stuck and
won't move? The most likely cause is a worn out shifter seat. This easy to
replace item can be installed in just a few minutes. Fits 1986-1995 Suzuki
Samurai transfer cases. |
